Automation in mechanical engineering with Venjakob

We’ve all heard it: that familiar noise of hydraulic systems – for example, swivel arms – opening, closing, gripping workpieces, initiating transfers. And then the process starts all over again. It always keeps the same rhythm and the same speed. It always stays the same and always remains highly efficient. Some people love that sound. It’s the sound of automation in mechanical engineering. The term “automation” tends to sound extremely innovative and promising. Then again, there are many people who expect automation nowadays, as if it were a given. And let’s make it explicit: That’s definitely not the case. The crucial issue is always precisely how automation can be adapted to the application in question, especially in mechanical engineering. To put a finer point on it, there's a lot of know-how involved. At Venjakob, we have this know-how – especially in the field of conveyor technology and spray coating robots for coating and finishing systems. Read more to find out what this means for you and how you can benefit.

Automation in mechanical engineering is an investment in the future

Many companies offering automation argue that automated processes are efficient and reduce costs. That’s correct, and we'll get to that in a moment. But at Venjakob we don’t view automation solely and primarily as a cost-reducing measure. What matters most is ultimately the quality of the products being coated. This means automation is, above all else, a method to guarantee quality and a quality assurance tool. It is designed to create the best possible result, not just once, but again and again in precisely the way that is desired and required. And it is only through this and after that, that cost-effectiveness actually plays a role: because automation technology helps you as a producer minimize quality risks and avoid rejects, by ensuring that your processes always do exactly what they are programmed to do in a predictable manner: Ensure your success! And that makes them effective and efficient. This is precisely what makes automation in mechanical engineering an investment for the future in the medium to long term. So what does that look like? How does it work?

An automation system for process optimization, effective cost reduction and maximum flexibility

A state-of-the-art automation system from Venjakob lets you optimize your industrial production processes. This future-proof factory automation system will increase the performance of your production lines. First of all, this works because intelligent automation technology takes over recurring work processes for you in conveying and handling system, in loading, transfer or alignment of workpieces. Our system solutions convey, rotate or turn light and heavy, small and large workpieces. In addition, smart robotic systems handle specific tasks such as spray coating. At Venjakob, we offer solutions in both segments that will benefit your business, your manufacturing, your production, your industry.

Robotics

Conveyor systems | Handling technology

What is essential is your process – and our custom-designed concept

Purely repetitive tasks and processes exist in almost every production – and coating is no exception. Nevertheless, each production requires a concept developed specifically for it. It goes without saying that this also applies to the field of coating, in loading, transfer and removal. Even if the automation modules used are similar, they still have to be adapted to the production line in question, to the available space, the size of the products, and the throughput speeds. Our engineers will work with you to develop the perfect handling concept for your exact requirement profile in order to offer you maximum cost-effectiveness and give you the greatest freedom in controlling your workflows. This lets you benefit from the full potential for optimization offered by modern automation. Automated process engineering and process sequences allow you to take full advantage of smart robotics in your company. Thanks to this programmed handling technology and the systematic use of industrial robots, you lower your staff’s workload of purely repetitive tasks, freeing up capacities for complex tasks that cannot be automated. This optimizes personnel costs and can help alleviate a shortage of skilled workers. In accordance with your individual requests and requirements for machine automation, we develop customized solutions for you in our in-house plant engineering department. These are not only used in coating lines, but also in a wide variety of other industrial sectors.

Modern programming of automation technology

Independently from the safe and effective material flow within the coating line, Venjakob has developed customized automation systems for a variety of tasks. These highly complex tasks in robotics or automation require the integration of different components such as programmable logic controllers and electronics as well as the programming of software. We have the necessary technical know-how. But we have much more than just that: We also have a down-to-earth, hands-on mentality that is perfect for identifying where your problems lie and what will solve them – in other words, practical and results-oriented problem-solving skills that create trust and are based on trust. That means: We make your goals our goals so that we can both achieve our common goals better and faster.

Components in the automation process

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Processes
Robots
Plants
Workpiece recognition systems
Third-party plant

Automation is just one part of a whole

We always think of the whole, so we master the parts. Not every industry is different. But one production line is rarely just like another. What always differs are the workpieces, the materials, the quantities. All parameters of a plant being exactly like those of another is not impossible, but we have experienced it very rarely. That is precisely the reason why automation is a personal concern for us and why we view it on a case-by-case basis. Our aim is always: achieving the best possible result for our customers' requirements with every single system. This approach has given rise to a company philosophy that views each phase of processing as a module that can be integrated in any desired configuration. The parameters we work with are machines, robots, technology and the possibilities derived from fine-tuning all these components. Of course this means that the connection technology between these phases is part of our process. The need for automation is practically self-evident. But achieving the specific performance required demands passionate work. We are ready to work with passion to create the best solution for you. You can’t fail to notice that when we implement a project together.

So what’s next? What’s the state of automation in your machine outfit?

As a manufacturer of high-quality automation solutions, we have decades of experience in the field of industrial automation in mechanical engineering and can implement automation projects of all kinds. Be it the construction of gantry systems to move heavy tank halves from A to B, or the development and installation of industrial robots that turn heavy wheels or concrete umbrella stands for double-sided coating and then transfer them to the drying system: We will implement your automation projects with the aid of an automation solution tailored precisely to your needs – to your complete satisfaction. That’s our guarantee and our promise. Our expert team will write the programs to transport – or coat – your workpieces as desired. And how do you benefit? From us, you receive customized automation systems, programming, delivery and commissioning at your site – from system planning to installation, everything from a single source. Contact our experienced staff through the Venjakob contact section and let our experts help you find out how you can optimize your machines and the associated processes through automation. Trust in our experience in plant engineering and targeted project planning.

We look forward to your contact request! And to implementing your system.