Curtain coating and industrial dipping for homogeneous coatings

Curtain coating and dip coating in the industry

The product family

Curtain coating and dip coating for precise surfaces

Curtain coating and industrial dipping are among the coating technologies that enable complete wetting of the workpiece surfaces. In curtain coating, the component is flooded by a defined media flow, while industrial dipping is achieved by complete immersion in a coating medium. Both processes are suitable for low-viscosity systems and offer a reliable coating, even for complex geometries. We can advise you on when flooding or industrial dipping is the right solution for your application.

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VEN FLOW curtain coating systems from Venjakob

Our VEN FLOW curtain coating systems use the excess flow process and achieve uniform coatings in a continuous process. Profile parts, panels and components are completely wetted, while excess medium runs off in a controlled manner and is returned to a closed circuit. The curtain coating systems are suitable for hydrophobic coatings, glazes and low-viscosity primers and can be flexibly integrated into industrial production lines thanks to their modular design.

To the VEN FLOW curtain coating systems
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Advantages of curtain coating and industrial dipping

Both processes support efficient workflows in continuous coating lines. They work stably under constant process parameters and enable high quantities with very consistent results.

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Complete coating

Reaches edges, grooves and hard-to-reach areas.

Homogeneous layer images

Reliable quality for decorative and functional coatings.

High throughput

Continuous processes for high quantities.

Versatile application

Suitable for wood, metal, plastic and applications in the automotive, aerospace, building materials, construction elements and glass industries.

Low viscosity media

Ideal for primers, glazes and hydrophobic coatings.

Process reliability

Reproducible results thanks to defined media management.

Media and coating systems in the curtain coating process

The curtain coating and industrial dipping systems are designed for low-viscosity and low-viscosity coating media that enable uniform flow patterns and clean edges.

  • Thin film primers
  • Glazes for wood and wood-based materials
  • Hydrophobic coatings for façade elements
  • Water-based and low-solvent systems
  • Functional protective coatings
To the case studies

A comparison of curtain coating and industrial dipping

Flood coating and industrial dipping are processes that completely wet workpieces - but they differ in terms of the coating principle and integration into production lines.

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Curtain coating

Applications

  • Window and door profiles
  • Panels
  • Facade elements
  • Plastic profiles
  • Metal primers
  • Mouldings and frames
  • Protective coatings for interior and exterior areas

Coating principle
Excess media flows over the component
Suitable media
Glazes, primers, hydrophobic coatings
Material volume
Low due to recirculation
Line integration
Very good
Ideal for
Profiles, panels, components
Process control
Continuous

Industrial dipping

Applications

  • Components that need to be completely wetted
  • Components with angled or internal structures
  • Primers and protective coatings for heavy-duty use

 

 


Coating principle
Complete immersion
Suitable media
Low viscosity coatings
Material volume
Depending on the bath volume
Line integration
Project-dependent
Ideal for
Components with complex internal areas
Process control
Immersion and sequence-controlled

Curtain coating and industrial dipping:
sustainable and safe

Curtain coating and industrial dipping enable efficient handling of media and reduce emissions during the process. At the same time, clearly defined process areas and stable operating parameters ensure a high level of safety and reliable coating results.

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Environment
  • Media-saving processes
  • Water-based systems possible
  • Low exhaust air loads
Security
  • Defined process areas
  • Monitoring of critical parameters
  • Clear operating concepts
Sustainability
  • Closed material cycles
  • Few rejects
  • Durable technology
Emission reduction
  • Low-VOC media can be used
  • Minimal evaporation losses
  • Optimized ventilation areas
Operating costs
  • Low media costs
  • Reduced cleaning effort
  • Stable long-term processes

Flooding and immersion processes: Frequently asked questions

Curtain coating and industrial dipping are among the most widely used processes for the full-surface application of thin coatings. The following questions are frequently asked and explain how they work and where they are used.

We will be happy to advise you

In curtain coating, a defined media flow flows completely over the workpiece. Excess material runs off in a controlled manner, is filtered and reused in a closed circuit. The process is designed for linear and profiled components and supports stable, reproducible coating patterns - even at high line speeds.

Industrial dipping is carried out by completely immersing the workpiece in a coating medium. This means that even areas that are difficult to access can be reliably coated. It is suitable for low-viscosity systems and components that need to be coated all around, including concealed geometries.

Flooding is particularly suitable for continuous line processes and workpieces that can be easily transported in flooding lines. Industrial dipping is preferred when internal structures or geometries that need to be completely wetted have to be taken into account. The decisive factors are component orientation, the required all-round coverage and the available material volume.

The coating quality is determined by several process-related factors, including the viscosity of the medium, temperature, flow rate, wetting behavior of the substrate and dripping time. In curtain coating, the media flow height and flow control also have an effect. In industrial dipping, the dipping speed, holding time and dripping angle influence the result. Precise process control is crucial for reproducible coating results.

Linear and profiled components benefit from curtain coating, as the media flow favors even wetting. Components with internal geometries, milled recesses or cavities often require industrial dipping, as complete immersion is the only way to reliably reach concealed structures. The decision is made on the basis of geometric complexity, component orientation and the desired all-round coverage.

The Venjakob process chain

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Industrial finishing | Coating

Venjakob systems enable reproducible coating results with maximum material efficiency. Different application systems ensure uniform coating thicknesses and the highest surface quality.

We would be happy to advise you

Would you like to find out more about our systems, processes or solutions - or do you already have a specific project in mind? Our contacts are on hand to provide you with expert advice, technical expertise and many years of experience.

Gert große Deters

Business Unit Manager for General Industry & Automotive

Telephone: +49 5242 9603-184
E-mail: ed.bokajnev@sretedessorg.treg

Christian Streit

Head of Wood | Building Materials Division

Telephone: +49 5242 9603-162
E-mail: ed.bokajnev@tierts.naitsirhc

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