Automation for modern production lines

Industrial robotics for coating, material handling and drying processes

The product family

Industrial robotics for surface technology

Industrial robotics supports three central tasks in surface technology: precise coating, precise material handling and controlled positioning for drying processes. At Venjakob, we integrate robotic solutions into existing systems on a modular basis in order to automate motion sequences, increase quality and make production processes more stable and efficient. The result is a powerful combination of modern industrial robotics and reliable machine technology.

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Industrial robot VEN ROBOT

Demanding coating tasks with Venjakob

Our VEN ROBOT industrial robots perform automated motion sequences within modern system lines and ensure reproducible, stable processes. They can be flexibly integrated into existing production environments, support precise application and handling tasks and enable consistent quality even with varying workpiece types. Thanks to their modular design, they serve as reliable building blocks for the expansion or modernization of existing systems.

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Advantages of industrial robotics automation

Industrial robotics automation increases process quality, stabilizes production and creates flexibility for changing requirements. Industrial robotics automation facilitates planning, improves machine capacity utilization and makes production steps easier to control. Venjakob industrial robotics thus supports the entire value chain.

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Repeatability

Robots carry out movements with high precision and thus ensure consistent surface quality.

Material efficiency

Precise dosing and controlled movement sequences reduce the consumption of paint, energy and auxiliary materials.

Flexibility

Industrial robotics reacts reliably to different geometries and workpiece variants - even with frequent changeovers.

System integration

Industrial robotics modules can be seamlessly integrated into the Venjakob process chain and reliably expand existing systems.

Process stability

Automated processes reduce manual intervention and enable predictable, reproducible production conditions.

Industries and materials for industrial robotics

Use of robotics for a wide range of workpieces in coating technology

Robot-assisted production is suitable for industries in which high quality requirements and varying workpiece geometries are part of everyday life. Thanks to their flexibility, robots are used in numerous industries where repeatable movements and uniform surfaces are crucial. The following examples show typical applications in our target industries.

For doors, fronts and profiles, robots ensure reproducible quality and uniform coating or handling processes.

Interior components and functional parts benefit from precise application movements and controlled transfers.

Even complex lightweight components can be reliably guided without jeopardizing the surface integrity.

Frames, panels and components are reliably guided and evenly processed, even at high cycle rates.

Sensitive or structured glass surfaces are given a uniform quality through constant spacing.

Visible and structured parts are reproducibly guided, coated or dried.

Controlled robot movements ensure consistent results on metallic workpieces.

Areas of activity in industrial robotics

 

Industrial robotics at Venjakob supports three clearly defined process areas within the production line: Coating, material handling and drying. Each area has specific requirements in terms of movement, positioning and process reliability. The following overview shows the tasks that automation performs in these processes and the benefits it achieves in conjunction with Venjakob system technology.

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Ven Spray Robotics

Coating

Task
Bahnexact application and defined motion control
Benefit
Repeatable coating quality, material efficiency
Typical applications
Doors, fronts, profiles, technical components

Ven Move Robotics

Material handling

The task
Gripping, positioning, transferring between modules
Benefits
Stable material flow and cycle consistency
Typical applications
Line interlinking, transfer stations, automated feeding

Ven Dry Robotics

Drying

The task
Precise positioning and controlled component guidance
Benefit
Uniform results, reliable transitions
Typical applications
UV, OIR, stack and vertical drying

Industrial robotics for automation in the process chain

In the Venjakob process chain, industrial robotics take on central tasks from material handling to coating and drying. Robots position workpieces precisely, control web-accurate applications and reliably transfer components to downstream modules. Integration into transport and line monitoring creates a harmonized material flow with clear parameters. This allows production processes to be efficiently networked and reliably planned.

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Industrial robotics

Robot-based systems perform precise application and handling tasks. They increase flexibility in production, ensure reproducible motion sequences and enable automated process adjustments.

Industrial robotics:
sustainable and safe

Industrial robotics supports energy-efficient production processes and reduces waste through precise, controlled movements. Resources are used in a targeted manner, while manual, high-risk activities are eliminated. In combination with energy-efficient dry coating technology, sustainable and safe production processes are created.

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Environment
  • Precise dosing reduces emissions
  • Reduced overspray conserves resources
  • Stable processes minimize rejects
Energy efficiency
  • UV LED technology reduces energy requirements
  • Optimized movements shorten idle times
  • Less waste heat improves the energy balance
Occupational safety
  • Automated processes avoid risks
  • Clear movement profiles increase security
  • Fewer interventions protect employees
System availability
  • Precise movements reduce malfunctions
  • High reliability ensures running times
  • Low-maintenance technology facilitates planning
Resource protection
  • Precise web guidance saves material
  • Efficient curing reduces energy consumption
  • Precise control minimizes losses

Future trends in industrial robotics

Modern robotic systems are developing towards greater flexibility and more intelligent motion control. Adaptive control systems react more precisely to different workpiece geometries and improve efficiency in the coating and drying process.

Increasing networking with sensor-based solutions enables more precise parameters and more stable processes. This creates a production environment that adapts more quickly to new requirements and at the same time offers greater transparency in all process steps.

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We would be happy to advise you

Would you like to find out more about our systems, processes or solutions - or do you already have a specific project in mind? Our contacts are on hand to provide you with expert advice, technical expertise and many years of experience.

Gert große Deters

Business Unit Manager for General Industry & Automotive

Telephone: +49 5242 9603-184
E-mail: ed.bokajnev@sretedessorg.treg

Christian Streit

Head of Wood | Building Materials Division

Telephone: +49 5242 9603-162
E-mail: ed.bokajnev@tierts.naitsirhc

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